Surface treatment of Die castings

We are producing aluminum and zinc high pressure die casting parts, summarize all customers’ requirements we met with, here is a list for different material castings with different surface treatment.

A. Aluminum high pressure die casting parts

1. vibration finish

2. shot blasting with s/s beads

3. polishing

4. powder coating with vairous colors

5. electrophoresis treatment

6. sand blasting

7. electro plating

8. lacquered/painting

B. Zinc high pressure die casting parts

1. vibration finish

2. shot blasting with s/s beads

3. polishing

4. Lacquered/painting

5. electro plating

C. Aluminum low pressure die casting parts

Besides the treatment which applied to aluminum high pressure die castings, this kind of parts also suitable below treatment:

1. heat treatment

2. anodized

For more information and more views of some treatment, please visit our website http://www.china-diecast.com

Thanks.

By Helen

Ningbo Yinzhou Huaxing Die-Casting Manufacturer

 

 

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Die casting metals

The main die casting alloys we can produce are: zinc and aluminium. Specific common die casting alloys we used are including: Zamak4-1, Zamak4-0;Aluminium AlSi12, AlSi9Cu3(Fe), AlSi8Cu3,ADC12, The following is a summary of the advantages of each alloy:

  • Zinc: the easiest metal to cast; high ductility; high impact strength; easily plated; economical for small parts; promotes long die life.
  • Aluminium: lightweight; high dimensional stability for complex shapes and thin walls; good corrosion resistance; good mechanical properties; high thermal and electrical conductivity; retains strength at high temperatures.

Please enter our website www.china-diecast.com to view various die castings.

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Various fields of Aluminum Castings we produced

Long-standing position of our quality and high reputation, we export below fields:

  • Aluminum and zinc lighting components: housing, cover, connector, heatsink;
  • Aluminum furniture parts: chair base, chair arm, sofa base, sofa arm;
  • Aluminum and zinc medical parts used for hospital bed, oxygenerator, air respirator;
  • Aluminum and zinc filler caps for vehicles;
  • Aluminum machines components: pump housing, pulley,  joint, clamp;
  • Enter www.china-diecast.com to get more parts.

The news from Ningbo Yinzhou Huaxing Aluminum Alloy Castings Manufacturer http://www.china-diecast.com

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CNC machines

The history of numerical control began when the automation of machine tools first incorporated concepts of abstractly programmable logic, and it continues today with the ongoing evolution of computer numerical control (CNC) technology. The first numerical control (NC) machines were built in the 1940s and 1950s, based on existing tools that were modified with motors that moved the controls to follow points fed into the system on punched tape. These early servomechanisms were rapidly augmented with analog and digital computers, creating the modern computer numerical control (CNC) machine tools that have revolutionized the machining processes.

Now we have 5sets of CNC machines for die casting toolings and parts machining.

The news from Ningbo Huaxing Die-Casting Manufacturer, Aluminum Die Casting Manufacturer http://www.china-diecast.com

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Aluminum die casting factory in China Ningbo

Die casting is a metal casting process that is characterized by forcing molten metal under high pressure into a mould cavity. The mold cavity is created using two hardened tool steel dies which have been machined into shape and work similarly to an injection mold during the process. Most die castings are made from non-ferrous metals, specifically zinc, copper, aluminium, magnesium, lead, pewter and tin based alloys. Depending on the type of metal being cast, a hot- or cold-chamber machine is used.

The casting equipment and the metal dies represent large capital costs and this tends to limit the process to high volume production. Manufacture of parts using die casting is relatively simple, involving only four main steps, which keeps the incremental cost per item low. It is especially suited for a large quantity of small to medium sized castings, which is why die casting produces more castings than any other casting process. Die castings are characterized by a very good surface finish (by casting standards) and dimensional consistency.

Two variants are pore-free die casting, which is used to eliminate gas porosity defects direct injection die casting, which is used with zinc castings to reduce scrap and increase yield.

To learn more and see various different die casting parts, please refer to Ningbo Yinzhou Huaxing Die-Casting Manufacturer, website www.china-diecast.com .

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Different plating for aluminum die casting parts

Aluminum die casting parts also can be finished with electro plating. Bronze, copper, nickel and chrome.

The surface is brightly, anti-corrosion and anti-friction.

Castings photos from Ningbo Yinzhou Huaxing Die-Casting Manufacturer www.china-diecast.com

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how to avoid corrosion for the polished aluminum die casting parts

Till now I still didn’t find a good way to avoid corrosion for the polished aluminum die casts.

We can apply electro plating for the aluminum die casts to last life, but there is no good way to keep polished parts in good condition, otherwise we change the aluminum material or use another technology to produce the parts.

Maybe some professional can give me a good suggestion to solve this problem. Thanks in advance!

Ningbo Yinzhou Huaxing Die-Casting Manufacturer

www.china-diecast.com 

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Professional manufacturer of aluminum die casting

Aluminum Alloy Die Casting, Low Pressure Die Casting, High Pressure Die Casting, Investment Casting, alloy steel casting for all industrial applications.

Ningbo Huaxing is a professional engaged in aluminum alloy casting and zinc alloy casting more than 20 years of experience in this area. We can offer a range of applications casting valves, pumps, automobiles, vehicles, tools, extensive, electrical components. In additional, we have served the industry for a long time with different markets and customers.

The news from Ningbo Yinzhou Huaxing Aluminum Alloy Die Casting Manufacturer http://www.china-diecast.com

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Trusted Manufacturer for Aluminum and zinc Die casting

Casting is to make Aluminum Castings, High Pressure Alloy Castings, Aluminum Alloy Die Casting. We can produce aluminum and zinc die castings according to customer requirements and design drawings with standard: ISO, German DIN, the U.S. ASME, the ANSI, Japanese JIS, etc.; Specifications is according to customer’s Remarks information, material can be aluminum and zinc.

If you have questions about our services, please contact Ningbo Yinzhou Huaxing Die Casting Manufacturer  to make Aluminum Castings, Zinc Castings, Aluminum low pressure Die Castings.

If you have questions about our services, please contact Ningbo Yinzhou Huaxing Aluminum Alloy Die Casting Manufacturer http://www.china-diecast.com

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Use aluminum casting to replace iron casting

Use an aluminum casting to replace the cast iron will result in reducing by half the weight of components. This is why car manufacturers are looking for regions where they may replace the aluminum cast iron pieces. Most automobile manufacturers prefer a special aluminum alloy A 300 series has a wide range of chip set + Mg number of minors.
The chip is provide liquidity, while the casting, to allow some thin vote. Magnesium to strength (via heat treatment). An important feature, aluminum and its alloys, in with the show boundless fatigue strength, fatigue strength of aluminum alloy pressure and the need for more parking should be considered in the design cycle, increase in the number of parts.
Access to high quality castings for a different process to follow. While the permanent casting molds and other measures to ensure that it obtain the required cooling and vacuum pressure is applied to ensure proper flow and reduce porosity. Aluminum Yes, by the casting process of metal casting one of all minorities.
Casting:
Aluminum is more use than any other metal alloy die casting. In the United States worth 2.5 billion U.S. dollars, aluminum alloy die-casting manufacture, annually. Die-casting is a smaller part of the production. However, when the expensive manufacturing equipment used in the casting weight 5 kg, 50 kg. Cost-effective, can be only through large-scale production. With the die-casting likely to have a close tolerance and surface finish. The manufacture of die casting metal mold into a large pressure, the molten metal. Rapid injection and high pressure to make fine-grained surface, leading to have the best wear and fatigue properties of rapidly solidified. Aluminum die casting, generally do not have heat, so they can not be welded.
Permanent Die Casting:
It is also known as gravity die casting, is suitable for mass production. Their maximum weight of 10 kg. However, in a heavy price, machinery and tools are widely used in casting the weight may be as high as 50 kg. Permanent mold casting casting rate is low, but the fast-curing metal mold, permanent mold casting mechanical properties, heat treatment can be further improved.
Sand Casting:
Sand casting is the casting and sand mold. In normal sand casting, die by the force around the design of mixed-bond along the sand design. Then, the design taken to leave the casting cavity. Molten metal into molds and curing, the mold broke down and eliminate casting. The most normal binder is a mixture of clay and water. Good metal processing approach needs to be a good casting.
Investment Casting:
It is usually plaster mold, wax, or other combustible materials, a one-time design. Gypsum slurry “invest” in the design of the melting of many casting plaster comprehensive design would be premature. Through these can make precision casting parts, aluminum parts can have thinner walls from 0.40 to 0.75 mm. It can also be used to exploit these issues require further processing of non-fine shape of a large number of components. These devices have low mechanical properties.

The news from Ningbo Yinzhou Huaxing Aluminum Die Casting Manufacturer http://www.china-diecast.com

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